
Ain’t nobody got time to read? How about listen while driving?
You’re an Owner Operator wondering why you sometimes feel like you’re working non-stop yet not making the profits you expected, you’re not alone. One of the most common roadblocks to profitability in the trucking business is miscalculating Cost per Mile (CPM). But don’t worry—this post is here to help you navigate the pitfalls many owner-operators encounter when they try to figure out What is cost per mile and how to make it work for them.
From mixing up fixed costs with variable costs to forgetting to regularly update your operational cost data, these errors can cost you real money over the long haul. Below, we’ll explore the top 10 mistakes owner operators often make when calculating their CPM, and discuss how to avoid them so you can ensure every load you haul is actually profitable.
1. Not Tracking All Operating Expenses
Why it’s a mistake:
The biggest blunder many truckers make is ignoring or overlooking certain expenses when calculating their average cost per mile. It’s all too easy to keep a running tally of major costs (like Fuel Price or insurance) but forget smaller items such as tolls, scale fees, and parking charges. While these costs may seem minor individually, they add up quickly.
What you can do instead:
The best starting point is a comprehensive cost per mile calculator—or even a simple spreadsheet that tracks every single expense category. If you’re not sure which expenses count, think of it this way: if you wouldn’t be paying for something unless you were running your trucking business, it’s an operational cost that belongs in your CPM formula.
2. Mixing Up Fixed and Variable Costs
Why it’s a mistake:
Fixed costs (like monthly insurance, permits, and truck lease payments) remain the same no matter how many miles you drive. Variable costs fluctuate based on your mileage and driving habits—think Fuel Price, tire wear, and repairs. When you fail to separate these two groups, your calculations can become muddled, leading you to misjudge your true CPM.
What you can do instead:
Establish two distinct categories in your recordkeeping:
- Fixed Costs: Insurance, permits, truck payments, association fees, etc.
- Variable Costs: Fuel, routine maintenance, tires, tolls, and repairs.
To understand why proper classification matters, take a look at this resource from Altline that explains how Owner Operator expenses add up differently, depending on whether they’re in the fixed or variable category.
3. Failing to Calculate (and Recalculate) Your Actual CPM
Why it’s a mistake:
If you don’t know your Cost per Mile, you can’t possibly know if you’re making money on a given load. Many truckers assume they’re profitable just because their rate per mile is above a certain threshold—only to discover the “profit” disappears once all expenses are paid.
What you can do instead:
Treat CPM as your trucking business’s compass. Perform a detailed analysis of your costs (both fixed and variable) and divide by the total miles you’ve driven in a given period. Then—this is crucial—recalculate it regularly. The trucking industry is in constant flux, so a CPM that was valid six months ago may not be accurate today.


4. Overlooking True Fixed Costs (Especially Insurance)
Why it’s a mistake:
Insurance is a major financial pillar of the trucking business. Yet, many owner-operators only think about it once a year when the premium is due, and don’t factor in how much it contributes to their CPM. The gap between different types of coverage can be vast—owner-operators with their own authority pay significantly more than those who lease on to a carrier.
What you can do instead:
Make sure you divide the annual cost of insurance by the total miles you expect to travel that year, then add that to your Cost per Mile. If you skip this step, you’re likely underestimating your operational cost. Check out this Altline article which notes that monthly insurance payments can vary from $300 all the way to $1,800 or more, depending on your authority and coverage level.
5. Underestimating Maintenance and Repairs
Why it’s a mistake:
Skipping or delaying routine maintenance might save you a few bucks in the short run, but ignoring it usually leads to expensive repairs later. On-road breakdowns are vastly more expensive than preventative maintenance. However, many owner-operators don’t properly factor in these costs when calculating CPM.
What you can do instead:
Budget for both scheduled maintenance and the occasional emergency repair. According to one industry analysis, the average cost of truck maintenance and repairs was around 17.5 cents per mile in 2021. Still, this number fluctuates depending on the age of your equipment, frequency of checks, and the miles you drive. Incorporate these costs into a regular cost per mile calculator to keep your data updated.
6. Ignoring Fuel Efficiency and Driving Habits
Why it’s a mistake:
If you’re using the same vehicle for both work and personal errands and not distinguishing between those miles, your CPM calculation can become totally skewed. Plus, come tax time, the IRS might not look favorably on unorganized mileage records.
What you can do instead:
Keep a clear, consistent log of business-related miles vs. personal miles. According to the MileIQ blog, failing to properly separate these two categories not only hurts your CPM accuracy but can also lead to potential tax headaches. An app or a simple mileage notebook in your truck can help you stay on top of this.
8. Accepting Loads Below Your Actual Cost Per Mile
Why it’s a mistake:
As an Owner Operator, you’re in control of your schedule and the loads you take. But if you don’t know your true Cost per Mile, there’s a risk you’ll accept rate per mile offers that seem decent on the surface—yet are quietly draining your profits. This is especially common when rates in certain regions dip below the national average.
What you can do instead:
Before you even consider hauling a load, compare the offered rate per mile to your CPM. If it’s below your break-even point, walking away might be the smartest move. Yes, it’s tough to reject a paying job, but hauling unprofitable freight is a losing strategy in the long run. By having a clear formula that shows your break-even and target profit margin, you make informed decisions every time.
9. Not Updating CPM Calculations Regularly
Why it’s a mistake:
The trucking industry is anything but static. Fuel Price changes weekly (sometimes daily), insurance premiums adjust annually, and economic cycles affect rates across the board. If you set your CPM once and forget it, you’re operating with outdated data.
What you can do instead:
Recalculate your Cost per Mile whenever you experience major changes—like buying a new rig, switching insurance providers, or noticing a significant bump in fuel costs. DAT stresses the importance of keeping current with trucking market shifts so you can make fact-based decisions at every turn.
10. Poor Financial Management and Lack of Long-Term Planning
Why it’s a mistake:
Some owner-operators treat every mile’s revenue as instant profit instead of planning for taxes, slow seasons, and equipment updates. When all the money flows from your business straight into personal spending, there’s no safety net for unexpected expenses, truck replacements, or even cyclical dips in freight rates.
What you can do instead:
Think of your trucking operation like a mini corporation. Set aside reserves for taxes, repairs, equipment upgrades, and insurance premium spikes. This is where a well-structured CPM calculation—one that factors in depreciation and future replacement costs—can guide you in determining how much you can safely withdraw as personal income.
A Quick Comparison of Common CPM Pitfalls
To give you a handy reference, here’s a simple table comparing some of the most frequent mistakes and their direct consequences:

Use this table as a quick gut-check when reviewing your finances or accepting a new haul. If you recognize any of these mistakes in your operation, it’s probably time to revisit your CPM.
A Quick Comparison of Common CPM Pitfalls
Calculating Cost per Mile isn’t just a math exercise—it’s the foundation of your trucking business’s profitability. Understanding your average cost per mile helps you pinpoint which loads are worth hauling and which ones aren’t, how you can improve your fuel efficiency, and when you need to adjust your pricing strategy or your operational habits.
By avoiding these 10 pitfalls:
- Not tracking all operating expenses
- Mixing up fixed and variable costs
- Failing to calculate (and recalculate) your actual CPM
- Overlooking true fixed costs (especially insurance)
- Underestimating maintenance and repairs
- Ignoring fuel efficiency and driving habits
- Mixing business and personal miles
- Accepting loads below your actual Cost per Mile
- Not updating CPM calculations regularly
- Poor financial management and lack of long-term planning
…you’ll be in a far stronger position to make informed decisions that propel your business forward, rather than leave you spinning your wheels.